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last step, the prepared steel specimen are scanned by a 4k
line scan camera. The problem with conventional assessment
approaches is that the preparation of the data material is very
costly and time consuming. Thus, the available data material
for this work consisted of only three blocks with manually
annotated ground truth.
III. RELATED WORK
Vision-based approaches are already well established in
assessment of material surface characteristics. As well there
are also several approaches related to steel quality assess-
ment.
A computer vision based microstructure analysis and
classification approach is introduced in [3]. The strategy is
to set up a complex histogram representing a ’fingerprint’
of a microstructure. With the aid of those histograms it is
possible to classify similar texture patterns by calculating
the χ2 distance.
Characterization of steel specimen surfaces are also pre-
sented in [2].Signaturesof surfaceprofilesareextractedwith
multiresolution wavelet decomposition. Furthermore, surface
roughness parameters are derived from those signatures.
Another feature extraction from micrographs is elaborated
in [7]. The focus within this paper lies on extracting features
like grain size, anisotropy of grains and the amount of δ
phase.
Further research on vision-based steel surface inspection
mainly focuses on the detection of defects. A summary of
detectable surface defects and approaches to identify them
can be found in [5].
Nevertheless, the proposed methods focus on the analysis
of microscopic scale specimens (few mm2) with their specific
microscopicstructuresor thedetectionofdefects. Incontrast,
the approach presented in this paper aims at the inspection
and analysis of a full steel block with its macroscopic
features. Those features exhibit completely different appear-
ances than the microscopic structures.
IV. QUALITY ASSESSMENT OF STEEL INGOTS
Significant parameters for the quality of steel can be
derived from so-called pool profiles, which can be derived
from inspection of the remelted steel blocks. With the aid of
those pool profiles it is possible to determine certain quality
attributeswithin thewhole steelblock.Therefore theequality
of the individual pool profile lines with their surroundings
are taken intoaccount.Figure3showsmanuallyderivedpool
profiles of an example steel block plate. These are generated
by human experts (metallurgists) who try to identify the
growth direction of the dendrites1 in the image. Based on
those direction vectors, lines in predefined distances are
estimated perpendicular to the vectors. This process is very
time consuming and prone to human error. Furthermore, the
results are influenced by subjective interpretation and, thus,
experts easily end up with diverse results.
1Dendrites are complex three-dimensional tree-like structures. Dendritic
morphology is the most commonly observed solidification structure [9], p.
78. Fig. 3: Manually derived pool profiles.
Further ground truth data analysis revealed that some
blocks show much more irregularities on top, bottom and
in the middle due to the globular solidification in those
areas. To be still able to extract meaningful pool profiles,
metallurgists disregard those areas and simply classify pool
profiles in regions with trans-crystalline solidification only.
Thisbasicallymeans that trans-crystalline solidificationareas
provide representative information, whereas globular areas
are basically unstructured and as a result do not provide
meaningful information for thepoolprofiles.Thus, foranob-
jective evaluation it is essential to automatically distinguish
between globular and trans-crystalline solidification areas.
V. STEEL SPECIMEN SEGMENTATION
The consequential first step of the automated quality as-
sessment is the segmentationofglobular and trans-crystalline
solidification areas. The main idea for automated segmenta-
tion is based on the different textural appearance (regular
and irregular patterns) of the different solidification regions.
Therefore, various algorithms for the description of the
surfaces were selected. The resulting classification gives
information about where the actual extraction of information
used for pool profile generation/calculation can be retrieved
from.
Due to the lack of extensive ground truth data, it was
necessary to find suitable texture features and to implement
customized classification methods rather than to train already
existing classifiers. The following sections give an overview
about the selected algorithms and the respective evaluation
results.
A. Gabor Filter
The basic idea of using Gabor filters was to analyze spatial
frequencies and their orientations within image patches.
Trans-crystalline solidification areas represent areas with
clearly visible frequencies and orientations whereas globular
solidification areas do not. 2D Gabor filters are sinusoid
functions combined with a Gaussian (see Figure 4) [6].
Two classes of training patches were created for globu-
lar and trans-crystalline solidification areas. These patches
123
Proceedings of the OAGM&ARW Joint Workshop
Vision, Automation and Robotics
- Titel
- Proceedings of the OAGM&ARW Joint Workshop
- Untertitel
- Vision, Automation and Robotics
- Autoren
- Peter M. Roth
- Markus Vincze
- Wilfried Kubinger
- Andreas Müller
- Bernhard Blaschitz
- Svorad Stolc
- Verlag
- Verlag der Technischen Universität Graz
- Ort
- Wien
- Datum
- 2017
- Sprache
- englisch
- Lizenz
- CC BY 4.0
- ISBN
- 978-3-85125-524-9
- Abmessungen
- 21.0 x 29.7 cm
- Seiten
- 188
- Schlagwörter
- Tagungsband
- Kategorien
- International
- Tagungsbände